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This system for mid-frequency induction hardening was designed in cooperation with the company Martenzit. It consists of consecutive special mid-frequency hardeners SP-01 and Z-01, Mid-frequency frequency generator, three-phase transformer, water cooling system VH-01-2S, cooling mini-tower, and an inductor.
In consideration that the customer required processing a wide sortiment of dissimilar parts, various methods of induction technology needed to be applied. Unfortunately, this created too many varied system requirements, which was not possible to resolve with only one technology type. For this reason, two separate, conceptually different hardening systems were chosen. Because the energy requirements, regarding both power output and frequency, were sufficient for the entire process sortiment, it was possible to supply both machines with one single mid-frequency converter.
A necessary part of the entire hardening system is the electronic control system, which ensures automatic and manual functions of the equipment and its stability. The control system allows for a high level of variability in the technological process due to the options available based on the hardening program. The hardening program is openly definable.
SP-01 Hardening System | Z-01 Special System | ||
Part Dimensions | max. Circular diameter [mm] | 500 | 2000 |
max. Length [mm] | 1000 | - | |
max. Height [mm] | - | 300 | |
max. Weight [kg] | 5000 | 5000 | |
Hardening Area | max. Vertical diameter [mm] | 250 | - |
max. Vertical Length [mm] | 1000 | - | |
min. two-way diameter [mm] | - | 500 | |
max. two-way diameter [mm] | 500 | 2000 | |
min. diameter tooth-by-tooth [mm] | - | 500 | |
max. diameter tooth-by-tooth [mm] | 500 | 2000 | |
max. part height [mm] | - | 300 | |
min.module size [mm] | m 10 | ||
Hardening Technology |
Consecutive gear tooth-by-tooth traversal-vertical heating, one-shot gear-tooth heating and special heaters |
Consecutive gear tooth-by-tooth traversal heating, one-shot gear-tooth heating and special heaters |
|
Supply Parameters | Power [kW] | 160 | |
Frequency [kHz] | 10 |
10.12.2020 Thank you for your cooperation in 2020 and wish you many personal and work achievements in 2021. ROBOTERM Chotěboř wishes you a Merry Christmas and Happy New Year 2021! more...
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10.12.2019 Thank you for your cooperation in 2019 and wish you many personal and work achievements in 2020. ROBOTERM Chotěboř wishes you a Merry Christmas and Happy New Year 2020! more...
27.6.2019 The world's largest event in the field of heating and processing metals The Bright World of Metals 2019, held from 25th to 29th June 2019, opened its gates again after not being held for four years. more...
10.12.2018 Thank you for your cooperation in 2018 and wish you many personal and work achievements in 2019. ROBOTERM Chotěboř wishes you a Merry Christmas and Happy New Year 2019! more...
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